mold life cycle

A mold is one of the most expensive investments in a plastic injection molding company. This is why it is important to maximize its lifespan and ensure a good return on investment. To achieve this, effective maintenance is required. Regular maintenance can help to reduce the amount of time a mold needs to be repaired and prevent costly downtime.

Maintaining a mold life cycle in optimal condition will also lead to consistent cycle times and boost productivity. Molds that are not properly maintained will often have issues, such as sink marks, which cause crevices in the molded parts that make it difficult to eject. Moreover, they can become brittle due to heat exposure, which causes additional wear and tear that can shorten the life of the mold.

Proper maintenance includes routine cleaning, lubricating, and inspection of the mold to identify problems before they become severe. A log is also kept to identify recurring problems so they can be addressed before they cause extensive damage or cause more unscheduled downtime.

Why is maintenance important during the mold life cycle?

Regularly inspecting the injection mold for signs of excessive wear is also crucial for extending the mold’s life. This can include scuffing and parting line wear, abrasions, core set ups, and slide wear. This will allow the company to track the performance of each mold and make sure it is meeting production targets.

The operating environment is another key factor in determining the length of an injection mold’s life. Molds that are regularly cleaned and lubricated, and not overused, will perform better than those that are constantly exposed to dirt, debris, and chemicals. A clean operating environment will also minimize corrosive damage and extend the mold’s lifespan.

Other maintenance activities that are part of the predictive maintenance process include purging the hot runner of any contaminated resin, installing dust caps on air and water lines, wiping down all accessible faces and moulding surfaces, spraying a protective coating on all accessible areas, and sonic cleaning and disassembly of the mold for more detailed maintenance. A company can also extend its molds’ lives by maintaining a controlled environment, avoiding overuse, and rotating them.

Firstmold’s unwavering focus on customer satisfaction is another cornerstone of our success. We pride ourselves on delivering fast response times, taking responsibility for our products, ensuring on-time delivery, and offering an extensive range of materials. These qualities have earned us a reputation as a trusted partner for clients seeking exceptional injection molding, rapid prototyping, and mold making services in China and beyond.

The need to send a mold in for repair can be costly and frustrating for the company that owns it. It can interrupt the production schedule and may result in financial penalties from the customer. Moreover, it can take an extended amount of time to get the mold back in operation, due to delivery and fixing time. In addition, it is not uncommon for third-party mold makers to have less experience in addressing recurrent issues and producing quality repairs. In many cases, they are unable to do a thorough root cause analysis, leading to error recurrences.

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